Simulated Moving Bed (SMB)

Ion Exchange Solutions for Optimized Process Efficiency

Product Description

Continuous Ion Exchange (IEX) is an advanced technology for removing undesirable ions or adsorbing the desired product molecules in a liquid stream using resin in a continuous operation. Continuous ion exchange processes take place in columns or vessels containing a deep bed of ion exchange resin beads, and feed stream continuously flows down through the resin bed. Suntar’s special porous distribution rotary valve makes columns move and leads to process switching, which contributes to efficient water and chemical usage and consumption. SEPTOR is Suntar’s unique Continuous IEX technology/product. There are two types of moving bed systems: Continuous Moving Bed (Continuous IEX) Simulated Moving Bed (SMB)

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Simulated Moving Bed (SMB) is a versatile technology used for continuous operations such as chromatography, adsorption, ion exchange, and gradient elution. By combining adsorbents with multiple monomers, it achieves high-efficiency, energy-saving, and continuous separation through the “simulated moving” process. The SMB ion exchange system utilizes the carousel principle and valve array control, allowing simultaneous operations such as adsorption, washing, analysis, and regeneration. With one-key start and fully programmed automatic control, the system ensures efficient and seamless operation.

In the SMB system, the columns remain stationary while simultaneously undergoing adsorption, water flushing, elution, and regeneration. Process switching is seamlessly managed through the use of automatic valves, ensuring efficient and continuous operation.

The SMB system optimizes resource efficiency and operational stability through innovative features. Column washing and low-concentration top height reduce water consumption, while on-line backwashing and cross regeneration maintain resin exchange capacity. Column regeneration ensures full utilization of regenerants, minimizing usage amounts. With multiple columns arranged in series and parallel, only one new column is switched at a time, ensuring consistent product quality. The valve array control enables cross-column operations, simplifying equipment maintenance. Additionally, fully automated operation minimizes human intervention, enhancing stability and reliability in product quality.

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