SepTor

Ion Exchange Solutions for Optimised Process Efficiency

Product Description

Continuous Ion Exchange (IEX) is an advanced technology for removing undesirable ions or adsorbing the desired product molecules in a liquid stream using resin in a continuous operation. Continuous ion exchange processes take place in columns or vessels containing a deep bed of ion exchange resin beads, and feed stream continuously flows down through the resin bed. Suntar’s special porous distribution rotary valve makes columns move and leads to process switching, which contributes to efficient water and chemical usage and consumption. SEPTOR is Suntar’s unique Continuous IEX technology/product. There are two types of moving bed systems: Continuous Moving Bed (Continuous IEX) and Simulated Moving Bed (SMB).

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What is SepTor / Continuous Moving Bed?

Continuous moving bed systems employ the principle of continuous operation to replace the traditional fixed bed systems which operate on the principle of batch operation. The system consists of resin columns and porous distribution rotary valves.
In continuous moving bed systems, the resin column series is divided into several functional areas. After the material enters the system, each resin column passes through these functional areas via the switching of rotary valves. This allows for the simultaneous execution of adsorption, water flushing, elution, regeneration, and other processes.

Suntar’s SepTor features advanced design concepts and superior production technology. It is easy to operate with a wide range of applications and can be customized to meet the separation requirements of various products.

The second-generation SepTor main unit was launched in 2002, featuring a single drive system and a more streamlined structure. Since the introduction of the second-generation product, multiple optimization and improvement iterations have been conducted.

With proven success across numerous industries, Suntar has developed and implemented dozens of SepTor systems, showcasing their reliability and adaptability for diverse applications.

Applications of Suntar's SepTor

Key Benefits of Suntar's SepTor

Product Portfolio

royal-distribution-valve
The Rotary Distribution Valve
The Rotary Distribution Valve is centrally positioned on the turntable and plays a critical role in connecting the inlet and outlet streams to the resin columns, enabling a continuous flow through the resin bed. It is equipped with a sealing plate designed to prevent leakage during operation. Supporting this system is the Turntable and Support System, which not only bears the weight of the resin columns and the turntable itself but also provides the necessary rotational mechanism for the entire system. Gears are attached to the turntable, with the inner edge linked to the rotary valves, effectively driving the rotation of the columns. The drive system delivers the required driving force through gears and chains, ensuring precise positioning and seamless operation of the system.

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From water treatment to process separation, discover how our innovative solutions drive sustainable performance across the global industries.

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